As reported by Schneider Electric in their article “What is Electrical Busbar? Types, Advantages, Disadvantages,” an electrical busbar functions as a metallic conductor that plays a pivotal role in connecting multiple electrical circuits. These connectors can be solid, hollow, or flexible, depending on the specific requirements of the electrical system.
A busbar serves as an electrical crossroads where numerous incoming and outgoing electrical currents converge, essentially acting as a gathering point for electrical power. The configuration of these connections can be tailored to meet power demands while considering the busbar’s capacity to carry current. In substations, busbars are indispensable elements, applicable across various voltage ranges such as high voltage (up to 765kV and beyond), low voltage (up to 400V), and medium voltage (approximately 11kV) systems.
How are Busbars Useful in Power Distribution Systems?
Busbars streamline intricate power distributions, making the process more affordable and adaptable. They replace the need for multiple individual conductors, leading to substantial cost reductions. By establishing a unified nodal point, incorporating protective measures for all connections becomes more straightforward, facilitated by the busbar configurations.
Components such as isolators and circuit breakers are integrated within busbar systems. In the event of a fault, the circuit breaker activates, disconnecting the faulty section of the busbar from the circuit.
The Various Types of Busbars
Busbars come in various shapes, including rectangular, cross-sectional, and circular, and are typically made from copper or aluminium. The choice of material depends on several factors, some of which are explored below.
- Copper Busbars Copper busbars are renowned for their remarkable conductivity, second only to silver. Historically, copper has been used in scenarios requiring high ductility and conductivity. Copper offers robust tensile strength, exceptional thermal expansion attributes, and unparalleled conductivity, and it resists corrosion from most organic chemicals. However, copper is heavier and more expensive compared to aluminium.
- Aluminium Busbars The mechanical strength and conductivity of aluminium depend on the alloying agents used, varying from extreme softness to mild steel-like potency. Pure aluminium’s conductivity is around 62% of copper’s value. Aluminium’s significant advantage is its substantially lighter weight—up to 70% lighter than copper—resulting in cost savings in transportation and installation. However, aluminium requires larger surface areas for equivalent conductivity, leading to bulkier components.
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