We custom design laminated shunts in a range of hole patterns and sizes. The terminal ends of our custom designed laminated shunts can be secured by solder dipped ends, swaged, and riveted copper clips, or a welded construction. We can also supply electrical shunts with loose ends and tinned or silver-plated contact surfaces. Through press bonded lamination, we improve the electrical conductivity of our shunts.

Press bonding also eliminates the need for plates or clips and offers optimal electrical values. Our in-house tool & die department allows us to form as well as punch shunts of various types, including type F (straight), type C (180), and type J. A range of parameters can be customized, including the thickness, lamination thickness, width, length, hole size, hole pattern, and required end type.

 

Specifications
MaterialsBare Copper

Tin Plated Copper

Shunt Lamination Thickness0.003”

0.005”
0.010”

Shunt Types (Shapes)Type F (straight)

Types C (180)
Type J

Type L (90)
Type V (45)

Hole PatternsPattern A

Pattern B
Pattern C

Pattern D

End TreatmentsPress Welding

Solder Dipping
Swaging and Riveting

Plating OptionsSilver

Tin

File Formats AcceptedDWJ

DXF
PDF

Capabilities
Production CapabilitiesBending

Brazing
Drilling

Forming
Milling

Plating
Punching

Sawing
Tapping

Engineering CapabilitiesDesign Assistance

Design Verification
Reverse Engineering

Software UsedAutoCAD

SolidWorks

Additional Information
CertificationsISO 9001 Compliant
CertificationsNEMA Standards
Industries ServedAircraft

Automotive
Electrical

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Service Advantages
  • Press bonded laminations improve electrical conductivity
  • Automated manufacturing and quality control capabilities facilitate the production of shunts with proper gaps for air cooling and flexibility
  • Tin plated copper shunts are resistant to corrosion and have long shelf life
  • Automated processing capabilities reduce over all manufacturing costs
  • Press bonding eliminates the need for plates or clips and offers optimal electrical values
  • Proper laminate lengths enhances longevity of the shunts
  • Automated construction capabilities enable the production of geometrically correct, congruent, and concise products
  • On time delivery
  • Graduated laminates increase power efficiency