We custom design laminated shunts in a range of hole patterns and sizes. The terminal ends of our custom designed laminated shunts can be secured by solder dipped ends, swaged, and riveted copper clips, or a welded construction. We can also supply electrical shunts with loose ends and tinned or silver-plated contact surfaces. Through press bonded lamination, we improve the electrical conductivity of our shunts.

Press bonding also eliminates the need for plates or clips and offers optimal electrical values. Our in-house tool & die department allows us to form as well as punch shunts of various types, including type F (straight), type C (180), and type J. A range of parameters can be customized, including the thickness, lamination thickness, width, length, hole size, hole pattern, and required end type.

 

Specifications
Materials Bare Copper

Tin Plated Copper
Shunt Lamination Thickness 0.003”

0.005”
0.010”
Shunt Types (Shapes) Type F (straight)

Types C (180)
Type J

Type L (90)
Type V (45)
Hole Patterns Pattern A

Pattern B
Pattern C

Pattern D
End Treatments Press Welding

Solder Dipping
Swaging and Riveting
Plating Options Silver

Tin
File Formats Accepted DWJ

DXF
PDF
Capabilities
Production Capabilities Bending

Brazing
Drilling

Forming
Milling

Plating
Punching

Sawing
Tapping
Engineering Capabilities Design Assistance

Design Verification
Reverse Engineering
Software Used AutoCAD

SolidWorks
Additional Information
Certifications ISO 9001 Compliant
Certifications NEMA Standards
Industries Served Aircraft

Automotive
Electrical

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Service Advantages
  • Press bonded laminations improve electrical conductivity
  • Automated manufacturing and quality control capabilities facilitate the production of shunts with proper gaps for air cooling and flexibility
  • Tin plated copper shunts are resistant to corrosion and have long shelf life
  • Automated processing capabilities reduce over all manufacturing costs
  • Press bonding eliminates the need for plates or clips and offers optimal electrical values
  • Proper laminate lengths enhances longevity of the shunts
  • Automated construction capabilities enable the production of geometrically correct, congruent, and concise products
  • On time delivery
  • Graduated laminates increase power efficiency